Job Title:Paint Process Engineer – Robotic Programming
Position Summary:
We are seeking a
Key Responsibilities:
Qualifications:
Preferred Skills:
Why Join Us:
Job Title:Paint Process Engineer – Robotic Programming
Location:Atlanta, GADepartment:Manufacturing Engineering / Paint OperationsReports To:Engineering Manager
Position Summary:
We are seeking aPaint Process Engineerto join our manufacturing team supporting automotive component production. This position focuses on programming, optimizing, and maintaining robotic paint systems (including fan-style paint robots) to ensure consistent coating quality, efficiency, and compliance with production standards. The ideal candidate will combineengineering expertisewithhands-on programming skillsto improve process reliability, reduce waste, and enhance product appearance and performance.
Key Responsibilities:
Develop, program, and optimize robotic paint applications using fan and multi-axis paint robots.
Configure robot paths, flow rates, and paint parameters for optimal coverage, transfer efficiency, and surface quality.
Support launch and continuous improvement of automated paint processes for new and existing automotive components.
Monitor, troubleshoot, and adjust paint systems to ensure consistent film build, color accuracy, and quality standards.
Collaborate with design, maintenance, and quality teams to implement process changes and corrective actions.
Maintain documentation for robot programs, process parameters, and paint system settings.
Conduct root cause analysis for defects such as runs, orange peel, thin coverage, or contamination.
Lead trials for new paint materials and application equipment.
Support safety, environmental, and lean manufacturing initiatives within the paint department.
Qualifications:
- Bachelor’s degreein Mechanical, Electrical, Chemical, or Manufacturing Engineering (or related field).
- 3+ years of experiencein paint process engineering within an automotive or industrial environment.
- Experience programming paint robots(e.g., Fanuc, ABB, Dürr, or similar) required.
Strong understanding of spray dynamics, atomization, and electrostatic paint systems.
Proficient in robotic path programming, teach pendant operation, and offline simulation tools.
Knowledge of paint booth design, air handling, curing ovens, and surface prep processes.
Proven ability to analyze process data and implement continuous improvement solutions.
Excellent problem-solving and communication skills.
Preferred Skills:
Experience with PLC integration and paint flow control systems.
Familiarity with automotive quality systems (IATF 16949, ISO 9001).
Understanding of environmental and safety regulations related to paint operations.
Project management experience in process automation or equipment installation.
Why Join Us:
Opportunity to work with cutting-edge robotic paint technology.
Collaborative team environment focused on innovation and process excellence.
Competitive pay, comprehensive benefits, and professional growth opportunities.
Freqently Asked Questions
Expertise in robotic painting systems like Fanuc or ABB robots, combined with a solid grasp of spray dynamics and electrostatic paint application, is crucial. In Carrollton's automotive scene, proficiency in programming and optimizing paint robots ensures high-quality finishes and compliance with industry standards.
At Gallman Consulting, a Paint Process Engineer advances by integrating robotic programming with process optimization, focusing on reducing waste and enhancing coating consistency. The role demands continuous adaptation to new paint materials and collaboration across engineering and quality teams, fostering innovation in automotive paint operations.
Common issues include calibrating robot paths for uniform coverage, troubleshooting film defects such as runs or orange peel, and adjusting flow rates to prevent contamination. Effective problem-solving requires understanding both mechanical programming and paint chemistry nuances to maintain optimal surface quality.
Carrollton's growing automotive manufacturing market fuels demand for skilled paint process engineers, but competition remains moderate due to niche expertise requirements. Candidates with robotic programming experience and knowledge of local safety standards gain an edge in this specialized job market.
Yes, familiarity with automotive quality certifications like IATF 16949 and ISO 9001 is highly valued in the Atlanta region. These standards ensure that paint processes meet stringent automotive quality and environmental regulations, which are critical for compliance and customer satisfaction.
Gallman Consulting provides hands-on opportunities with cutting-edge robotic paint technologies in a collaborative setting. Engineers benefit from a culture emphasizing innovation, continuous improvement, and competitive compensation, enabling professional growth within advanced manufacturing engineering.
This position works closely with design, maintenance, and quality teams to implement process enhancements, troubleshoot defects, and ensure production standards. Such cross-functional collaboration fosters streamlined paint operations and supports lean manufacturing initiatives.
Salaries for Paint Process Engineers with robotic programming expertise in Carrollton typically range between $75,000 and $95,000 annually. Compensation reflects the specialized skills in industrial paint applications and the region's cost of living within the automotive manufacturing sector.
In Carrollton, engineers often juggle hands-on robot programming with process troubleshooting tailored to local production lines. The emphasis on fan-style paint robots and compliance with regional environmental regulations adds unique operational layers compared to other markets.