Excellent communication and project management abilities.Thermoforming Design EngineerThermoform Tooling & Product Design EngineerIndustry:Thermoformed PackagingEmployment Type:Full-TimeOverview:Thermoform Tooling and Product Design Engineerto join our growing packaging team. This individual will play a key role in designing and developing innovative thermoformed packaging solutions and tooling systems. The ideal candidate has a strong background inthermoforming processes, part design, and tooling engineering, with advanced proficiency inSolidWorks.Key Responsibilities:Qualifications:Strong SolidWorks skills(part modeling, assemblies, and drawings required).
We are seeking an experienced
Design and develop thermoformed packaging products from concept through production.
Engineer and model tooling designs for prototype and production molds using SolidWorks.
Collaborate with cross-functional teams including production, quality, and sales to ensure manufacturability and performance.
Generate detailed 2D drawings, 3D models, and bill of materials.
Conduct feasibility studies, tolerance analysis, and design optimization for cost and performance.
Support tooling fabrication, testing, and validation processes.
Troubleshoot tooling and product issues, providing design modifications and engineering support.
Maintain accurate design documentation and adhere to company design standards.
Bachelor’s Degree in Mechanical Engineering, Manufacturing Engineering, Industrial Design, or related field (or equivalent experience).
3+ years of experience in thermoformed product and tooling design.
Knowledge of thermoforming materials, tooling construction, and forming processes.
Experience collaborating with machine shops or toolmakers.
Strong problem-solving skills and attention to detail.
Excellent communication and project management abilities.
Freqently Asked Questions
Crown Point's manufacturing sector shows a steady demand for thermoforming design engineers, with moderate competition due to specialized skill needs. Candidates proficient in SolidWorks and thermoforming tooling design often stand out, benefiting from a focused pool of local employers seeking packaging innovation expertise.
Professionals in Crown Point often juggle midwestern manufacturing timelines with evolving packaging standards. Engineers must adapt to local supplier capabilities and regional tooling fabrication practices, requiring excellent project management and collaboration skills to meet production targets efficiently.
Mastery of SolidWorks for 3D modeling and tooling design is crucial, alongside a deep understanding of thermoforming materials and processes. Experience in tolerance analysis, feasibility studies, and tooling validation propels career growth, enabling engineers to optimize cost and performance effectively.
With experience, engineers transition from hands-on tooling design to strategic roles involving cross-functional leadership, innovation in material use, and process optimization. Their influence expands to shaping manufacturing efficiency and sustainability practices within thermoformed packaging sectors.
Days often blend computer-aided design sessions creating 3D models in SolidWorks with collaborative meetings involving production and quality teams. Engineers troubleshoot tooling issues, prepare detailed documentation, and oversee prototype testing to ensure packaging solutions meet rigorous standards.
Alan N. Daum And Associates embeds engineers in multidisciplinary teams, fostering direct impact on product innovation and tooling fabrication. Their approach emphasizes communication and project management, allowing design engineers to influence manufacturability and quality from concept through production.
The company encourages continuous learning by offering exposure to advanced thermoforming technologies and collaborative problem-solving environments. Engineers gain valuable experience working alongside machine shops and sales teams, enhancing both technical and interpersonal skills essential for career advancement.
Thermoforming Design Engineers in Crown Point typically earn between $70,000 and $90,000 annually, depending on experience and expertise with thermoformed packaging and SolidWorks proficiency. This range aligns with regional manufacturing standards and reflects the specialized skillset required.
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