Jobloria
Senior Mechanical Design Engineer
Affinity Search
Location : Tarentum,PA
Job Type : Full Time / Part Time
Salary : $90,000 - $125,000 per year
Date Posted : 2 December 2025
Senior Mechanical Design Engineer
Salary:$90,000 - $125,000 per year
Location:Pittsburgh, PA
Posted:November 17 2025
Minimum Degree:
Relocation Assistance:Not Available
Senior Mechanical Design Engineer
About the Role
We're seeking an experienced Senior Mechanical Design Engineer to lead the design and analysis of complex electro-mechanical systems at the Pittsburgh facility. In this role, you'll spearhead technical innovation while mentoring junior team members and driving engineering excellence.
Your Impact
As the Senior Mechanical Design Engineer, you'll optimize existing equipment and design new solutions that enhance efficiency, safety, and cost-effectiveness. You'll serve as a technical leader, guiding small teams through the entire design lifecycle from concept to implementation.
Day-to-Day Responsibilities
- Lead the design and analysis of complex electro-mechanical components and systems
- Conduct experiments, collect data, and interpret results with the ability to reconcile theoretical models with real-world outcomes
- Coordinate comprehensive design solutions including documentation, reporting, and technical presentations
- Design, build, and test new equipment and machinery to support program needs
- Develop innovative solutions to technical engineering challenges
- Provide technical leadership during design reviews and failure investigations
- Mentor junior engineers and actively participate in their professional development
Required Qualifications
- Bachelor of Science in Mechanical Engineering (advanced degree preferred)
- 7-10+ years of experience in manufacturing and design of engineered products
- Hands-on experience with rotating equipment and machine designs (motors, pumps, generators, propulsors)
- Proficiency in Finite Element Analysis, Computational Fluid Dynamics, GD&T, CAD/CAE systems
- Strong analytical skills with attention to detail in fast-paced environments
- Ability to create models, develop drawings, and lead trade studies and design reviews
- Proven capability to manage multiple projects simultaneously
- US citizenship and ability to obtain/maintain DOD security clearance
Technology & Tools You'll Use
- CAD/CAE modeling software
- FEA and CFD simulation tools
- Microsoft Office Suite
- Project management platforms
Growth Opportunities
You'll have the chance to lead increasingly complex engineering projects, mentor technical teams, and contribute to next-generation product development in a collaborative environment that values innovation.
Our Benefits
- Competitive compensation
- Work from home 1-2 days a week after 6 months-1 Year
- Or alternatively 9/80 schedule
- Generous paid time off
- 401(k) with employer match and profit sharing
- Comprehensive health and wellness benefits
- Learning and development opportunities
- Employee referral program
- Employee stock purchase plan
- Inclusive and supportive culture that celebrates diversity
If you're passionate about engineering innovation and ready to lead technical teams in a dynamic environment, we'd love to hear from you!
Apply for this position
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Freqently Asked Questions
In Tarentum's manufacturing environment, a Senior Mechanical Design Engineer often faces challenges such as integrating electro-mechanical systems with strict safety standards, optimizing rotating equipment designs, and adapting to fast-paced production changes. These require strong analytical skills and hands-on experience with CAD/CAE and FEA tools to deliver practical, efficient solutions.
Pittsburgh's demand for experienced mechanical design engineers is robust due to its strong industrial base, but Tarentum offers a niche, less saturated market ideal for senior roles. Salaries in the region reflect this, with Tarentum positions often aligning closely to Pittsburgh's pay scales, providing opportunities for leadership in specialized projects.
Senior Mechanical Design Engineers typically transition from hands-on design to leading multi-disciplinary teams, managing complex projects, and driving innovation. They focus more on mentoring juniors, conducting trade studies, and influencing product strategy, leveraging their extensive experience in system optimization and technical leadership.
Senior engineers bring advanced expertise in FEA, CFD, and GD&T, plus proficiency with complex rotating machinery. Unlike juniors, they manage project lifecycles, lead design reviews, and solve high-level technical problems, while also mentoring less experienced engineers, emphasizing both technical depth and leadership.
Advancing beyond a senior mechanical design engineer role often leads to principal engineer or engineering manager positions. At Affinity Search, professionals may engage in strategic development, lead cross-functional teams, and influence next-gen product innovation, all while expanding their leadership and technical expertise.
Affinity Search fosters career growth by offering learning opportunities, mentorship programs, and involvement in cutting-edge engineering projects. Senior Mechanical Design Engineers benefit from a collaborative culture that encourages innovation, skill enhancement, and leadership development aligned with industry advancements.
Yes, Affinity Search provides a dynamic work environment in Tarentum with hybrid work options, competitive pay, and comprehensive benefits. The company's focus on engineering innovation and team mentorship makes it an appealing choice for senior professionals eager to lead impactful projects locally.
Positions in this region typically offer between $90,000 and $125,000 annually, reflecting the candidate's experience and technical skills. This range aligns well with market standards for senior roles in mechanical design engineering, particularly in electro-mechanical system development.
Tarentum’s relatively moderate cost of living compared to larger metro areas allows employers to offer salaries competitive within the regional market, balancing compensation with employee lifestyle. This can enhance net earnings and make senior engineering roles financially attractive in the area.
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