The Process Engineer provides hands-on technical support to daily production operations, ensuring stable, efficient, and repeatable processes. This role focuses on immediate process control, troubleshooting, and continuous improvement activities that sustain quality and throughput targets.
Key Responsibilities· Monitor and maintain day-to-day process performance on SMT, soldering, and assembly lines.
· Program, configure, and optimize manufacturing equipment and automation systems (e.g., printers, placement machines, reflow ovens, AOI, SPI).
· Create, maintain, and update Process Instructions (PIs) and Process Control Procedures (PCPs), ensuring they reflect current best practices, validated parameters, and operator methods.
· Identify and resolve process deviations, equipment issues, and yield losses through root cause analysis and corrective actions.
· Collect, analyze, and report key process metrics (yield, Cpk, cycle time, downtime).
· Conduct process validation, capability studies, and equipment qualifications as required.
· Implement quick-response improvements to address quality or production issues.
· Support Manufacturing and Quality Engineers during new product introductions and pilot builds.
· Train operators and technicians in process methods, setup, and equipment operation.
Qualifications· BS in Manufacturing, Industrial, or Mechanical Engineering (or equivalent experience).
· 2–5 years’ experience in electronics or precision assembly manufacturing.
· Hands-on experience programming and maintaining SMT, AOI, SPI, and related equipment.
· Proficient with process troubleshooting, SPC, and root cause analysis.
· Knowledge of Lean principles and basic problem-solving tools (5S, DMAIC, PDCA).
· Strong practical and communication skills for shop floor support.
Freqently Asked Questions
DeLand, FL has a moderate demand for skilled SMT Process Engineers, reflecting steady growth in electronics manufacturing. Candidates with strong hands-on experience in SMT line troubleshooting and lean manufacturing principles tend to stand out amid local competition, especially when applying to firms like Dunson & Associates, Inc.
Employers around DeLand often value certifications such as Six Sigma Green Belt or IPC-A-610 for SMT Process Engineers. These credentials demonstrate proficiency in quality standards and process optimization, which align well with the region’s manufacturing quality expectations.
Handling real-time deviations in soldering and placement machines, resolving yield drops quickly, and ensuring consistent cycle times are common hurdles. The role demands swift root cause analysis and collaborative troubleshooting with operators to maintain throughput and quality.
Many SMT Process Engineers progress to senior process roles or management positions such as Process Engineering Manager. Gaining expertise in automation programming and lean methodologies can open doors to leadership within manufacturing process optimization teams.
Unlike broader process engineers, SMT Process Engineers specialize in surface-mount technology, focusing on equipment like reflow ovens and AOI systems. Their expertise is tightly linked to electronics assembly lines, requiring detailed knowledge of soldering and component placement.
Dunson & Associates emphasizes hands-on technical support and continuous improvement within a collaborative environment. Their SMT Process Engineers often engage in cross-functional projects, gaining exposure to cutting-edge automation tools and tailored operator training programs.
The company prioritizes real-time monitoring and adjustment of SMT lines, encouraging engineers to utilize SPC, root cause analysis, and capability studies. This approach fosters continuous quality improvement and rapid response to production challenges.
SMT Process Engineers in DeLand typically earn between $65,000 and $85,000 annually, depending on experience and technical skills. Candidates with proficiency in equipment programming and lean manufacturing methods may command salaries at the higher end.
Given DeLand’s suburban layout, commute times are generally manageable, but proximity to manufacturing hubs can influence daily travel. Engineers residing near industrial zones benefit from shorter transit and greater flexibility for shift work.
Engineers are expected to actively program and optimize SMT equipment such as printers, placement machines, and AOI systems. This hands-on role requires both troubleshooting and continuous tuning to maintain process stability and yield.
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