Excellent communication and project management abilities.Thermoforming Design EngineerThermoform Tooling & Product Design EngineerIndustry:Thermoformed PackagingEmployment Type:Full-TimeOverview:Thermoform Tooling and Product Design Engineerto join our growing packaging team. This individual will play a key role in designing and developing innovative thermoformed packaging solutions and tooling systems. The ideal candidate has a strong background inthermoforming processes, part design, and tooling engineering, with advanced proficiency inSolidWorks.Key Responsibilities:Qualifications:Strong SolidWorks skills(part modeling, assemblies, and drawings required).
We are seeking an experienced
Design and develop thermoformed packaging products from concept through production.
Engineer and model tooling designs for prototype and production molds using SolidWorks.
Collaborate with cross-functional teams including production, quality, and sales to ensure manufacturability and performance.
Generate detailed 2D drawings, 3D models, and bill of materials.
Conduct feasibility studies, tolerance analysis, and design optimization for cost and performance.
Support tooling fabrication, testing, and validation processes.
Troubleshoot tooling and product issues, providing design modifications and engineering support.
Maintain accurate design documentation and adhere to company design standards.
Bachelor’s Degree in Mechanical Engineering, Manufacturing Engineering, Industrial Design, or related field (or equivalent experience).
3+ years of experience in thermoformed product and tooling design.
Knowledge of thermoforming materials, tooling construction, and forming processes.
Experience collaborating with machine shops or toolmakers.
Strong problem-solving skills and attention to detail.
Excellent communication and project management abilities.
Freqently Asked Questions
Mastery in SolidWorks part modeling, assemblies, and technical drawings is crucial, alongside deep knowledge of thermoforming processes and tooling design. Understanding local manufacturing standards in East Chicago enhances collaboration and ensures designs meet regional production demands efficiently.
Professionals generally progress from product and tooling design roles to senior engineering or project management positions. Gaining expertise in cost optimization, cross-functional leadership, and advanced thermoforming materials often opens doors to innovation-focused or consultancy roles within packaging industries.
Common hurdles include balancing design feasibility with cost constraints, ensuring tool durability under production stresses, and coordinating across quality, production, and sales teams to refine product performance while adhering to tight project deadlines.
The company emphasizes collaborative design development, involving engineers early in cross-departmental meetings to align tooling innovation with market needs. Their culture supports iterative prototyping and comprehensive documentation, fostering continuous improvement in thermoformed packaging.
Engineers are encouraged to innovate tooling concepts from concept through production, supported by advanced SolidWorks tools and proactive feedback loops. This environment nurtures inventive design solutions tailored to evolving packaging requirements, enhancing professional growth and job satisfaction.
While a bachelor's degree in mechanical or manufacturing engineering is standard, certifications like Certified SolidWorks Professional (CSWP) and familiarity with local manufacturing quality standards can offer a competitive edge in East Chicago’s industrial sector.
East Chicago’s manufacturing landscape shows steady demand for thermoforming specialists due to its robust packaging and tooling industries. Candidates with 3+ years of relevant experience and proficiency in SolidWorks are highly sought after, reflecting a favorable hiring market.
Salaries for this role in East Chicago typically range from $70,000 to $85,000 annually, slightly below national averages, but balanced by lower living costs. Experience level, technical skills, and company size can significantly influence total compensation packages.
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