Jobloria
Senior Mechanical Design Engineer
Affinity Search
Location : Oakdale,PA
Job Type : Full Time / Part Time
Salary : $90,000 - $125,000 per year
Date Posted : 2 December 2025
Senior Mechanical Design Engineer
Salary:$90,000 - $125,000 per year
Location:Pittsburgh, PA
Posted:November 17 2025
Minimum Degree:
Relocation Assistance:Not Available
Senior Mechanical Design Engineer
About the Role
We're seeking an experienced Senior Mechanical Design Engineer to lead the design and analysis of complex electro-mechanical systems at the Pittsburgh facility. In this role, you'll spearhead technical innovation while mentoring junior team members and driving engineering excellence.
Your Impact
As the Senior Mechanical Design Engineer, you'll optimize existing equipment and design new solutions that enhance efficiency, safety, and cost-effectiveness. You'll serve as a technical leader, guiding small teams through the entire design lifecycle from concept to implementation.
Day-to-Day Responsibilities
- Lead the design and analysis of complex electro-mechanical components and systems
- Conduct experiments, collect data, and interpret results with the ability to reconcile theoretical models with real-world outcomes
- Coordinate comprehensive design solutions including documentation, reporting, and technical presentations
- Design, build, and test new equipment and machinery to support program needs
- Develop innovative solutions to technical engineering challenges
- Provide technical leadership during design reviews and failure investigations
- Mentor junior engineers and actively participate in their professional development
Required Qualifications
- Bachelor of Science in Mechanical Engineering (advanced degree preferred)
- 7-10+ years of experience in manufacturing and design of engineered products
- Hands-on experience with rotating equipment and machine designs (motors, pumps, generators, propulsors)
- Proficiency in Finite Element Analysis, Computational Fluid Dynamics, GD&T, CAD/CAE systems
- Strong analytical skills with attention to detail in fast-paced environments
- Ability to create models, develop drawings, and lead trade studies and design reviews
- Proven capability to manage multiple projects simultaneously
- US citizenship and ability to obtain/maintain DOD security clearance
Technology & Tools You'll Use
- CAD/CAE modeling software
- FEA and CFD simulation tools
- Microsoft Office Suite
- Project management platforms
Growth Opportunities
You'll have the chance to lead increasingly complex engineering projects, mentor technical teams, and contribute to next-generation product development in a collaborative environment that values innovation.
Our Benefits
- Competitive compensation
- Work from home 1-2 days a week after 6 months-1 Year
- Or alternatively 9/80 schedule
- Generous paid time off
- 401(k) with employer match and profit sharing
- Comprehensive health and wellness benefits
- Learning and development opportunities
- Employee referral program
- Employee stock purchase plan
- Inclusive and supportive culture that celebrates diversity
If you're passionate about engineering innovation and ready to lead technical teams in a dynamic environment, we'd love to hear from you!
Apply for this position
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Freqently Asked Questions
Proficiency in finite element analysis (FEA) and computational fluid dynamics (CFD) software is essential for a Senior Mechanical Design Engineer in Oakdale. Mastery of CAD/CAE platforms tailored to electro-mechanical systems design significantly boosts efficiency and accuracy in product development.
Designing rotating machinery demands specialized knowledge of dynamic forces, material stress, and thermal effects. A Mechanical Design Engineer must integrate these factors into CAD models and simulations to optimize performance and reliability, particularly for equipment such as pumps, generators, and propulsors.
Senior mechanical design engineers in manufacturing-rich areas like Pittsburgh often advance toward principal engineer roles or technical leadership. Opportunities include managing cross-functional teams, spearheading innovation projects, and contributing to next-generation product development.
Affinity Search emphasizes leadership by encouraging senior engineers to mentor junior staff, fostering professional growth. This culture-driven approach supports continuous learning and innovation, differentiating it from companies with less structured mentorship programs.
Senior engineers at Affinity Search are tasked with resolving complex design challenges involving system integration, performance optimization, and failure analysis. They must apply analytical rigor and innovative thinking to improve safety, efficiency, and cost-effectiveness.
Salaries for Senior Mechanical Design Engineers in Oakdale, PA typically range between $90,000 and $125,000 annually, aligning well with national averages. This reflects regional cost of living and the demand for experienced engineers in electro-mechanical system design.
Oakdale and Pittsburgh benefit from a strong manufacturing sector, but competition remains high for senior mechanical roles due to a concentration of experienced candidates. Networking and specialized skills in CAD/CAE and FEA can provide a decisive advantage.
Obtaining a Department of Defense (DoD) security clearance is often critical in Pennsylvania, given the concentration of defense contractors. Additionally, certifications in GD&T or project management may further elevate a candidate’s profile in this competitive market.
At Affinity Search, senior engineers are expected to lead full design lifecycles, from concept through testing, with hands-on involvement in experimental data analysis and failure investigations. This comprehensive role requires blending leadership with deep technical expertise.
Affinity Search offers flexible work options including partial remote work after tenure and alternative schedules like the 9/80 plan. These policies help senior engineers balance demanding projects with personal time, fostering a supportive and inclusive work environment.
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