SMT Process Engineer
SummaryThe Process Engineer provides hands-on technical support to daily production operations, ensuring stable, efficient, and repeatable processes. This role focuses on immediate process control, troubleshooting, and continuous improvement activities that sustain quality and throughput targets.
Key Responsibilities· Monitor and maintain day-to-day process performance on SMT, soldering, and assembly lines.
· Program, configure, and optimize manufacturing equipment and automation systems (e.g., printers, placement machines, reflow ovens, AOI, SPI).
· Create, maintain, and update Process Instructions (PIs) and Process Control Procedures (PCPs), ensuring they reflect current best practices, validated parameters, and operator methods.
· Identify and resolve process deviations, equipment issues, and yield losses through root cause analysis and corrective actions.
· Collect, analyze, and report key process metrics (yield, Cpk, cycle time, downtime).
· Conduct process validation, capability studies, and equipment qualifications as required.
· Implement quick-response improvements to address quality or production issues.
· Support Manufacturing and Quality Engineers during new product introductions and pilot builds.
· Train operators and technicians in process methods, setup, and equipment operation.
Qualifications· BS in Manufacturing, Industrial, or Mechanical Engineering (or equivalent experience).
· 2–5 years’ experience in electronics or precision assembly manufacturing.
· Hands-on experience programming and maintaining SMT, AOI, SPI, and related equipment.
· Proficient with process troubleshooting, SPC, and root cause analysis.
· Knowledge of Lean principles and basic problem-solving tools (5S, DMAIC, PDCA).
· Strong practical and communication skills for shop floor support.
Freqently Asked Questions
SMT Process Engineers in DeLand often use root cause analysis tools to pinpoint defects in soldering or placement machines. By analyzing process metrics and equipment behavior, they swiftly implement corrective actions, ensuring stable throughput and minimizing downtime in electronics manufacturing environments.
Certifications such as Six Sigma Green Belt, Lean Manufacturing, and IPC-A-610 are valued in DeLand’s electronics manufacturing circles. These credentials demonstrate proficiency in process improvement, quality control, and industry standards, increasing competitiveness for SMT process engineering roles.
Daily hurdles often include maintaining stable operation of automated equipment like reflow ovens and AOI systems, quickly addressing process deviations, and updating process instructions to align with evolving production demands, all while ensuring high-quality assembly and throughput.
A Process Engineer III usually leads complex troubleshooting and continuous improvement initiatives, mentors junior staff, and handles process validations. In contrast, entry-level engineers focus more on learning equipment operation and assisting with basic data collection and process documentation.
Retail Options emphasizes hands-on process optimization with a strong focus on immediate troubleshooting and lean methodologies, fostering an environment where engineers directly impact production quality and efficiency, differing from more segmented or managerial roles elsewhere.
At Retail Options in DeLand, engineers benefit from closer collaboration with production teams and quicker implementation of process changes due to smaller facility size. This contrasts with metro-based roles, where layers of management might slow down rapid process interventions.
SMT Process Engineers in DeLand typically earn between $70,000 and $85,000 annually, reflecting local manufacturing demand and the specialized skills required for electronics assembly and process optimization in this region.
DeLand’s growing electronics manufacturing sector has moderate demand for process engineers, with a focus on candidates skilled in SMT equipment and lean process improvements. Competition is balanced, favoring those with hands-on experience and relevant certifications.
Mastering programming and maintenance of SMT equipment, proficiently applying SPC and root cause analysis, and understanding lean manufacturing principles are critical. Strong communication to support shop floor teams also distinguishes top-performing engineers.
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