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Thermoforming Design Engineer
INTEGRA PERSONNEL
Location : Hammond, IN, 46320
Job Type : Full Time
Date Posted : 1 December 2025
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Thermoform Tooling & Product Design EngineerOverview:
We are seeking an experienced
Key Responsibilities:Qualifications:Thermoform Tooling & Product Design Engineer
Industry:Thermoformed PackagingEmployment Type:Full-Time
Overview:
We are seeking an experiencedThermoform Tooling and Product Design Engineerto join our growing packaging team. This individual will play a key role in designing and developing innovative thermoformed packaging solutions and tooling systems. The ideal candidate has a strong background inthermoforming processes, part design, and tooling engineering, with advanced proficiency inSolidWorks.
Key Responsibilities:
Design and develop thermoformed packaging products from concept through production.
Engineer and model tooling designs for prototype and production molds using SolidWorks.
Collaborate with cross-functional teams including production, quality, and sales to ensure manufacturability and performance.
Generate detailed 2D drawings, 3D models, and bill of materials.
Conduct feasibility studies, tolerance analysis, and design optimization for cost and performance.
Support tooling fabrication, testing, and validation processes.
Troubleshoot tooling and product issues, providing design modifications and engineering support.
Maintain accurate design documentation and adhere to company design standards.
Qualifications:
Bachelor’s Degree in Mechanical Engineering, Manufacturing Engineering, Industrial Design, or related field (or equivalent experience).
3+ years of experience in thermoformed product and tooling design.
- Strong SolidWorks skills(part modeling, assemblies, and drawings required).
Knowledge of thermoforming materials, tooling construction, and forming processes.
Experience collaborating with machine shops or toolmakers.
Strong problem-solving skills and attention to detail.
Excellent communication and project management abilities.
Freqently Asked Questions
Proficiency in SolidWorks for 3D modeling and detailed 2D drawing creation is essential for Thermoforming Design Engineers in Hammond. Mastery of these CAD tools ensures effective tooling design and product development aligned with local manufacturing standards and practices.
This position uniquely focuses on thermoformed packaging solutions, requiring specialized knowledge of thermoforming materials and tooling techniques, contrasting with broader mechanical engineering roles that may cover diverse manufacturing processes outside packaging.
Advancement can lead to senior engineering roles overseeing complex tooling projects, product innovation leadership, or cross-functional management positions, especially for those refining skills in thermoforming process optimization and collaborative problem-solving.
Demand in Hammond is steady due to the region's manufacturing base, but competition intensifies among candidates with advanced SolidWorks expertise and thermoforming experience. Understanding local industry trends can give applicants a strategic advantage.
Hammond's moderate cost of living compared to larger metropolitan areas often translates to competitive but regionally adjusted salaries, balancing attractive compensation with reasonable living expenses for engineers specializing in thermoforming design.
INTEGRA PERSONNEL emphasizes tailored career support and access to diverse packaging projects, fostering growth through hands-on thermoforming tooling design and collaboration with established manufacturing teams in Hammond.
Engineers work closely with production, quality assurance, and sales teams to ensure designs are manufacturable and meet performance standards, emphasizing communication skills alongside technical expertise within INTEGRA PERSONNEL’s project workflows.
Salaries for Thermoforming Design Engineers in Hammond typically range from $65,000 to $85,000 annually, influenced by experience level and SolidWorks proficiency, reflecting regional manufacturing industry standards and demand.
Performing tolerance analysis ensures parts meet strict specifications, minimizing defects, while cost optimization balances material and tooling expenses. Both are critical in designing efficient, manufacturable thermoformed packaging solutions.
Certifications in CAD software like SolidWorks and manufacturing process knowledge are valued locally. Additionally, familiarity with regional manufacturing compliance standards can enhance a candidate's appeal to Hammond employers.
Hammond, INPopular Searches for Thermoforming Design Engineer